test: tolerate unavailable release agent turn

scripts/openclaw-cross-os-release-checks.ts

@@ -36,7 +36,7 @@ const SUPPORTED_SUITES = new Set([
 
 export const CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS = parsePositiveIntegerEnv(
   "OPENCLAW_CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS",
-  1200,
+  600,
 );
 const CROSS_OS_AGENT_TURN_OPTIONAL = parseBooleanEnv("OPENCLAW_CROSS_OS_AGENT_TURN_OPTIONAL", true);
 
@@ -1962,11 +1962,11 @@ async function runInstalledAgentTurn(params) {
       return result;
     } catch (error) {
       lastError = error;
+      const skipped = maybeBuildOptionalAgentTurnSkipResult(error, params.logPath);
+      if (skipped) {
+        return skipped;
+      }
       if (attempt >= 2 || !shouldRetryCrossOsAgentTurnError(error)) {
-        const skipped = maybeBuildOptionalAgentTurnSkipResult(error, params.logPath);
-        if (skipped) {
-          return skipped;
-        }
         throw error;
       }
       appendFileSync(
@@ -2763,11 +2763,11 @@ async function runAgentTurn(params) {
       return result;
     } catch (error) {
       lastError = error;
+      const skipped = maybeBuildOptionalAgentTurnSkipResult(error, params.logPath);
+      if (skipped) {
+        return skipped;
+      }
       if (attempt >= 2 || !shouldRetryCrossOsAgentTurnError(error)) {
-        const skipped = maybeBuildOptionalAgentTurnSkipResult(error, params.logPath);
-        if (skipped) {
-          return skipped;
-        }
         throw error;
       }
       appendFileSync(
@@ -2782,7 +2782,7 @@ async function runAgentTurn(params) {
 }
 
 function maybeBuildOptionalAgentTurnSkipResult(error, logPath) {
-  if (!CROSS_OS_AGENT_TURN_OPTIONAL || !shouldRetryCrossOsAgentTurnError(error)) {
+  if (!CROSS_OS_AGENT_TURN_OPTIONAL || !shouldSkipOptionalCrossOsAgentTurnError(error, logPath)) {
     return null;
   }
   const message = error instanceof Error ? error.message : String(error);
@@ -2800,6 +2800,26 @@ function maybeBuildOptionalAgentTurnSkipResult(error, logPath) {
   };
 }
 
+export function shouldSkipOptionalCrossOsAgentTurnError(error, logPath) {
+  const message = error instanceof Error ? error.message : String(error);
+  if (
+    /model idle timeout|did not produce a response before the model idle timeout|gateway request timeout for agent|Command timed out|timed out and could not be terminated cleanly/u.test(
+      message,
+    )
+  ) {
+    return true;
+  }
+  if (!/Agent output did not contain the expected OK marker/u.test(message)) {
+    return false;
+  }
+  try {
+    const log = readFileSync(logPath, "utf8");
+    return /"status"\s*:\s*"timeout"|Request timed out before a response was generated/u.test(log);
+  } catch {
+    return false;
+  }
+}
+
 function buildReleaseAgentTurnArgs(sessionId) {
   return [
     "agent",

test/scripts/openclaw-cross-os-release-checks.test.ts

@@ -56,6 +56,7 @@ import {
   shouldStopManagedGatewayBeforeManualFallback,
   shouldRunMainChannelDevUpdate,
   shouldRetryCrossOsAgentTurnError,
+  shouldSkipOptionalCrossOsAgentTurnError,
   shouldUseManagedGatewayForInstallerRuntime,
   shouldUseManagedGatewayService,
   verifyDevUpdateStatus,
@@ -124,6 +125,47 @@ describe("scripts/openclaw-cross-os-release-checks", () => {
     ).toBe(true);
   });
 
+  it("skips optional live agent turns only for model availability failures", () => {
+    const dir = mkdtempSync(join(tmpdir(), "openclaw-cross-os-agent-skip-"));
+    try {
+      const logPath = join(dir, "agent.log");
+      writeFileSync(
+        logPath,
+        JSON.stringify({
+          status: "timeout",
+          result: {
+            payloads: [
+              {
+                text: "Request timed out before a response was generated.",
+              },
+            ],
+          },
+        }),
+      );
+
+      expect(
+        shouldSkipOptionalCrossOsAgentTurnError(
+          new Error("Agent output did not contain the expected OK marker."),
+          logPath,
+        ),
+      ).toBe(true);
+      expect(
+        shouldSkipOptionalCrossOsAgentTurnError(
+          new Error("document-extract: failed to install bundled runtime deps"),
+          logPath,
+        ),
+      ).toBe(false);
+      expect(
+        shouldSkipOptionalCrossOsAgentTurnError(
+          new Error("Agent output did not contain the expected OK marker."),
+          join(dir, "missing.log"),
+        ),
+      ).toBe(false);
+    } finally {
+      rmSync(dir, { recursive: true, force: true });
+    }
+  });
+
   it("allows cross-OS provider smoke models to use faster CI overrides", () => {
     expect(
       resolveProviderConfig("openai", {