fix: relaunch setup tui in a fresh process

src/tui/tui-launch.ts

@@ -0,0 +1,70 @@
+import { spawn } from "node:child_process";
+import { formatErrorMessage } from "../infra/errors.js";
+import { attachChildProcessBridge } from "../process/child-process-bridge.js";
+import type { TuiOptions } from "./tui.js";
+
+function appendOption(args: string[], flag: string, value: string | number | undefined): void {
+  if (value === undefined) {
+    return;
+  }
+  args.push(flag, String(value));
+}
+
+function buildTuiCliArgs(opts: TuiOptions): string[] {
+  const entry = process.argv[1]?.trim();
+  if (!entry) {
+    throw new Error("unable to relaunch TUI: current CLI entry path is unavailable");
+  }
+
+  const args = [...process.execArgv, entry, "tui"];
+  appendOption(args, "--url", opts.url);
+  appendOption(args, "--token", opts.token);
+  appendOption(args, "--password", opts.password);
+  appendOption(args, "--session", opts.session);
+  appendOption(args, "--thinking", opts.thinking);
+  appendOption(args, "--message", opts.message);
+  appendOption(args, "--timeout-ms", opts.timeoutMs);
+  appendOption(args, "--history-limit", opts.historyLimit);
+  if (opts.deliver) {
+    args.push("--deliver");
+  }
+  return args;
+}
+
+export async function launchTuiCli(opts: TuiOptions): Promise<void> {
+  const args = buildTuiCliArgs(opts);
+  const stdinWasPaused =
+    typeof process.stdin.isPaused === "function" ? process.stdin.isPaused() : false;
+
+  process.stdin.pause();
+
+  await new Promise<void>((resolve, reject) => {
+    const child = spawn(process.execPath, args, {
+      stdio: "inherit",
+      env: process.env,
+    });
+    const { detach } = attachChildProcessBridge(child);
+
+    child.once("error", (error) => {
+      detach();
+      reject(new Error(`failed to launch TUI: ${formatErrorMessage(error)}`));
+    });
+
+    child.once("exit", (code, signal) => {
+      detach();
+      if (signal) {
+        reject(new Error(`TUI exited from signal ${signal}`));
+        return;
+      }
+      if ((code ?? 0) !== 0) {
+        reject(new Error(`TUI exited with code ${code ?? 1}`));
+        return;
+      }
+      resolve();
+    });
+  }).finally(() => {
+    if (!stdinWasPaused) {
+      process.stdin.resume();
+    }
+  });
+}

src/wizard/setup.finalize.test.ts

@@ -4,7 +4,7 @@ import type { OpenClawConfig } from "../config/config.js";
 import type { PluginWebSearchProviderEntry } from "../plugins/types.js";
 import type { RuntimeEnv } from "../runtime.js";
 
-const runTui = vi.hoisted(() => vi.fn(async () => {}));
+const launchTuiCli = vi.hoisted(() => vi.fn(async () => {}));
 const probeGatewayReachable = vi.hoisted(() =>
   vi.fn<() => Promise<{ ok: boolean; detail?: string }>>(async () => ({ ok: true })),
 );
@@ -137,8 +137,8 @@ vi.mock("../terminal/restore.js", () => ({
   restoreTerminalState: vi.fn(),
 }));
 
-vi.mock("../tui/tui.js", () => ({
-  runTui,
+vi.mock("../tui/tui-launch.js", () => ({
+  launchTuiCli,
 }));
 
 vi.mock("./setup.secret-input.js", () => ({
@@ -236,7 +236,7 @@ function createAdvancedFinalizeArgs(params: AdvancedFinalizeArgs = {}) {
 
 describe("finalizeSetupWizard", () => {
   beforeEach(() => {
-    runTui.mockClear();
+    launchTuiCli.mockClear();
     probeGatewayReachable.mockClear();
     waitForGatewayReachable.mockReset();
     waitForGatewayReachable.mockResolvedValue({ ok: true });
@@ -337,7 +337,7 @@ describe("finalizeSetupWizard", () => {
         password: "resolved-gateway-password", // pragma: allowlist secret
       }),
     );
-    expect(runTui).toHaveBeenCalledWith(
+    expect(launchTuiCli).toHaveBeenCalledWith(
       expect.objectContaining({
         url: "ws://127.0.0.1:18789",
         password: "resolved-gateway-password", // pragma: allowlist secret

src/wizard/setup.finalize.ts

@@ -30,7 +30,7 @@ import { ensureControlUiAssetsBuilt } from "../infra/control-ui-assets.js";
 import { formatErrorMessage } from "../infra/errors.js";
 import type { RuntimeEnv } from "../runtime.js";
 import { restoreTerminalState } from "../terminal/restore.js";
-import { runTui } from "../tui/tui.js";
+import { launchTuiCli } from "../tui/tui-launch.js";
 import { resolveUserPath } from "../utils.js";
 import { listConfiguredWebSearchProviders } from "../web-search/runtime.js";
 import type { WizardPrompter } from "./prompts.js";
@@ -423,7 +423,7 @@ export async function finalizeSetupWizard(
 
     if (hatchChoice === "tui") {
       restoreTerminalState("pre-setup tui", { resumeStdinIfPaused: true });
-      await runTui({
+      await launchTuiCli({
         url: links.wsUrl,
         token: settings.authMode === "token" ? settings.gatewayToken : undefined,
         password: settings.authMode === "password" ? resolvedGatewayPassword : "",
@@ -431,6 +431,7 @@ export async function finalizeSetupWizard(
         deliver: false,
         message: hasBootstrap ? "Wake up, my friend!" : undefined,
       });
+      restoreTerminalState("post-setup tui", { resumeStdinIfPaused: true });
       launchedTui = true;
     } else if (hatchChoice === "web") {
       const browserSupport = await detectBrowserOpenSupport();