fix: stabilize GPT-5.5 release gates

scripts/openclaw-cross-os-release-checks.ts

@@ -40,6 +40,7 @@ const providerConfig = {
     secretEnv: "OPENAI_API_KEY",
     authChoice: "openai-api-key",
     model: "openai/gpt-5.5",
+    timeoutSeconds: 600,
   },
   anthropic: {
     extensionId: "anthropic",
@@ -91,7 +92,7 @@ export const CROSS_OS_GATEWAY_STATUS_COMMAND_TIMEOUT_MS =
   CROSS_OS_GATEWAY_STATUS_RPC_TIMEOUT_MS + 45_000;
 export const CROSS_OS_GATEWAY_READY_TIMEOUT_MS = 3 * 60_000;
 export const CROSS_OS_WINDOWS_GATEWAY_READY_TIMEOUT_MS = 5 * 60_000;
-export const CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS = 360;
+export const CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS = 600;
 
 if (isMainModule()) {
   try {
@@ -1840,6 +1841,22 @@ async function runInstalledModelsSet(params) {
     logPath: params.logPath,
     timeoutMs: 2 * 60 * 1000,
   });
+  if (typeof params.providerConfig.timeoutSeconds === "number") {
+    await runInstalledCli({
+      cliPath: params.cliPath,
+      args: [
+        "config",
+        "set",
+        `models.providers.${params.providerConfig.extensionId}.timeoutSeconds`,
+        String(params.providerConfig.timeoutSeconds),
+        "--strict-json",
+      ],
+      cwd: params.cwd,
+      env: params.env,
+      logPath: params.logPath,
+      timeoutMs: 2 * 60 * 1000,
+    });
+  }
   await runInstalledCli({
     cliPath: params.cliPath,
     args: [
@@ -1875,7 +1892,7 @@ async function runInstalledAgentTurn(params) {
         cwd: params.cwd,
         env: params.env,
         logPath: params.logPath,
-        timeoutMs: 10 * 60 * 1000,
+        timeoutMs: (CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS + 60) * 1000,
       });
       if (!agentOutputHasExpectedOkMarker(result.stdout, { logPath: params.logPath })) {
         throw new Error("Agent output did not contain the expected OK marker.");
@@ -2616,6 +2633,21 @@ async function runModelsSet(params) {
     logPath: params.logPath,
     timeoutMs: 2 * 60 * 1000,
   });
+  if (typeof params.providerConfig.timeoutSeconds === "number") {
+    await runOpenClaw({
+      lane: params.lane,
+      env: params.env,
+      args: [
+        "config",
+        "set",
+        `models.providers.${params.providerConfig.extensionId}.timeoutSeconds`,
+        String(params.providerConfig.timeoutSeconds),
+        "--strict-json",
+      ],
+      logPath: params.logPath,
+      timeoutMs: 2 * 60 * 1000,
+    });
+  }
   await runOpenClaw({
     lane: params.lane,
     env: params.env,
@@ -2648,7 +2680,7 @@ async function runAgentTurn(params) {
         env: params.env,
         args: buildReleaseAgentTurnArgs(sessionId),
         logPath: params.logPath,
-        timeoutMs: 10 * 60 * 1000,
+        timeoutMs: (CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS + 60) * 1000,
       });
       if (!agentOutputHasExpectedOkMarker(result.stdout, { logPath: params.logPath })) {
         throw new Error("Agent output did not contain the expected OK marker.");

src/gateway/gateway-cli-backend.live.test.ts

@@ -56,7 +56,7 @@ const DEFAULT_MODEL =
 // The cron/MCP live probe now tolerates more cancelled tool-call retries in CI,
 // so the outer test budget needs enough headroom to finish those retries.
 const CLI_BACKEND_LIVE_TIMEOUT_MS = 20 * 60_000;
-const CLI_BACKEND_REQUEST_TIMEOUT_MS = 240_000;
+const CLI_BACKEND_REQUEST_TIMEOUT_MS = 600_000;
 const CLI_BACKEND_AGENT_TIMEOUT_SECONDS = Math.max(
   1,
   Math.ceil(CLI_BACKEND_REQUEST_TIMEOUT_MS / 1000) - 10,

src/gateway/server-channels.test.ts

@@ -129,15 +129,18 @@ function createManager(options?: {
   getRuntimeConfig?: () => Record<string, unknown>;
   channelIds?: ChannelId[];
   startupTrace?: { measure: <T>(name: string, run: () => T | Promise<T>) => Promise<T> };
+  fillChannelDependencies?: boolean;
 }) {
   const log = createSubsystemLogger("gateway/server-channels-test");
   const channelLogs = { discord: log } as Record<ChannelId, SubsystemLogger>;
   const runtime = runtimeForLogger(log);
   const channelRuntimeEnvs = { discord: runtime } as unknown as Record<ChannelId, RuntimeEnv>;
   const channelIds = options?.channelIds ?? ["discord"];
-  for (const channelId of channelIds) {
-    channelLogs[channelId] ??= log.child(channelId);
-    channelRuntimeEnvs[channelId] ??= runtime;
+  if (options?.fillChannelDependencies !== false) {
+    for (const channelId of channelIds) {
+      channelLogs[channelId] ??= log.child(channelId);
+      channelRuntimeEnvs[channelId] ??= runtime;
+    }
   }
   return createChannelManager({
     getRuntimeConfig: () => options?.getRuntimeConfig?.() ?? {},
@@ -576,6 +579,21 @@ describe("server-channels auto restart", () => {
     expect(succeedingStart).toHaveBeenCalledTimes(1);
   });
 
+  it("uses fallback logger and runtime when a channel is missing startup wiring", async () => {
+    const startAccount = vi.fn(async () => {
+      throw new Error("invalid_auth");
+    });
+    installTestRegistry(createTestPlugin({ id: "slack", startAccount }));
+    const manager = createManager({ channelIds: ["slack"], fillChannelDependencies: false });
+
+    await manager.startChannels();
+    await vi.advanceTimersByTimeAsync(0);
+
+    expect(startAccount).toHaveBeenCalledTimes(1);
+    const account = manager.getRuntimeSnapshot().channelAccounts.slack?.[DEFAULT_ACCOUNT_ID];
+    expect(account?.lastError).toBe("invalid_auth");
+  });
+
   it("emits startup trace spans for channel preflight and handoff", async () => {
     const measureMock = vi.fn(async (name: string, run: () => unknown) => await run());
     const startupTrace = {

src/gateway/server-channels.ts

@@ -13,7 +13,11 @@ import { type BackoffPolicy, computeBackoff, sleepWithAbort } from "../infra/bac
 import { createTaskScopedChannelRuntime } from "../infra/channel-runtime-context.js";
 import { formatErrorMessage } from "../infra/errors.js";
 import { resetDirectoryCache } from "../infra/outbound/target-resolver.js";
-import { createSubsystemLogger, runtimeForLogger } from "../logging/subsystem.js";
+import {
+  createSubsystemLogger,
+  runtimeForLogger,
+  type SubsystemLogger,
+} from "../logging/subsystem.js";
 import { resolveAccountEntry, resolveNormalizedAccountEntry } from "../routing/account-lookup.js";
 import {
   DEFAULT_ACCOUNT_ID,
@@ -33,8 +37,6 @@ const CHANNEL_RESTART_POLICY: BackoffPolicy = {
 const MAX_RESTART_ATTEMPTS = 10;
 const CHANNEL_STOP_ABORT_TIMEOUT_MS = 5_000;
 
-type SubsystemLogger = ReturnType<typeof createSubsystemLogger>;
-
 type ChannelRuntimeStore = {
   aborts: Map<string, AbortController>;
   starting: Map<string, Promise<void>>;
@@ -128,8 +130,8 @@ function applyDescribedAccountFields(
 
 type ChannelManagerOptions = {
   getRuntimeConfig: () => OpenClawConfig;
-  channelLogs: Record<ChannelId, SubsystemLogger>;
-  channelRuntimeEnvs: Record<ChannelId, RuntimeEnv>;
+  channelLogs: Partial<Record<ChannelId, SubsystemLogger>>;
+  channelRuntimeEnvs: Partial<Record<ChannelId, RuntimeEnv>>;
   /**
    * Optional channel runtime helpers for external channel plugins.
    *
@@ -706,7 +708,7 @@ export function createChannelManager(opts: ChannelManagerOptions): ChannelManage
           try {
             await measureStartup(`channels.${plugin.id}.start`, () => startChannel(plugin.id));
           } catch (err) {
-            channelLogs[plugin.id]?.error?.(
+            ensureChannelLog(plugin.id).error?.(
               `[${plugin.id}] channel startup failed: ${formatErrorMessage(err)}`,
             );
           }

test/scripts/openclaw-cross-os-release-checks.test.ts

@@ -160,11 +160,14 @@ describe("scripts/openclaw-cross-os-release-checks", () => {
     expect(allowlist).not.toContain("web-readability");
   });
 
-  it("keeps cross-OS live smoke agent turns on minimal thinking", () => {
+  it("keeps cross-OS live smoke agent turns on GPT-5.5-safe timeouts and minimal thinking", () => {
     const source = readFileSync("scripts/openclaw-cross-os-release-checks.ts", "utf8");
 
     expect(source).toContain('"--thinking",\n    "minimal"');
-    expect(CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS).toBeLessThanOrEqual(360);
+    expect(CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS).toBeGreaterThanOrEqual(600);
+    expect(source).toContain(
+      "models.providers.${params.providerConfig.extensionId}.timeoutSeconds",
+    );
     expect(source).toContain('"--timeout",\n    String(CROSS_OS_AGENT_TURN_TIMEOUT_SECONDS)');
     expect(source.match(/buildReleaseAgentTurnArgs\(sessionId\)/g)?.length).toBeGreaterThanOrEqual(
       2,